Lean Production Systems 4.0: systematic literature review and field study on the digital transformation of lean methods and tools

Simon Schumacher, Roland Hall, Andreas Bildstein and Thomas Bauernhansl

International Journal of Production Research, 2023, vol. 61, issue 24, 8751-8773

Abstract: Lean Production Systems are enterprise-specific, methodical frameworks for the continuous orientation of all enterprise processes to the customer in order to achieve overall objectives. Due to an increasing complexity of the digital transformation, the design of Lean Production Systems 4.0 is a challenging task for industrial engineering practice. For this, academia and industrial practice were analysed in a combined approach of a systematic literature review and a field study. The systematic literature review of 62 out of 1600 scientific papers shows that especially the tools, processes, and methods in Lean Production Systems are subject to digital transformation. By involving industrial practice in a field study, quantitative and qualitative insights were used to check scientific hypotheses and identify practical requirements by industrial engineers. As a result, 10 guidelines for the design of future Lean Production Systems 4.0 are derived. The practical implications of this paper enhance the evolution of enterprise-specific Lean Production System 4.0 frameworks.

Date: 2023
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DOI: 10.1080/00207543.2022.2159562

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