Modelling and application of joint maintenance grouping and workload smoothing for an automotive plant

Minh-Tuan Truong, Hai-Canh Vu, Phuc Do, Benoit Iung and Alexandre Voisin

International Journal of Production Research, 2024, vol. 62, issue 8, 2832-2852

Abstract: In the maintenance optimisation framework, grouping maintenance is a promising solution for maintenance planning of multi-component systems, in which maintenance activities are performed together to reduce maintenance costs. One of the most widely identified challenges in real applications of grouping maintenance is that it may disturb the maintenance workload balance (smoothness), causing many difficulties in production and/or labour scheduling and inventory management. In this study, we propose a joint optimisation approach for maintenance grouping and workload balancing to address the above challenge. First, a mathematical model of the joint optimisation problem was derived. A multi-objective grouping optimisation approach based on the Weighted Sum model and Genetic Algorithm was implemented to determine the Pareto-optimal grouping solution. The proposed approach was applied to a real case study of an automotive plant comprising 40 production lines with 1090 components. The results highlighted the advantages, effectiveness, and flexibility of the proposed maintenance approach in real-world applications.

Date: 2024
References: Add references at CitEc
Citations: View citations in EconPapers (1)

Downloads: (external link)
http://hdl.handle.net/10.1080/00207543.2023.2235027 (text/html)
Access to full text is restricted to subscribers.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:taf:tprsxx:v:62:y:2024:i:8:p:2832-2852

Ordering information: This journal article can be ordered from
http://www.tandfonline.com/pricing/journal/TPRS20

DOI: 10.1080/00207543.2023.2235027

Access Statistics for this article

International Journal of Production Research is currently edited by Professor A. Dolgui

More articles in International Journal of Production Research from Taylor & Francis Journals
Bibliographic data for series maintained by Chris Longhurst ().