A high efficient heat exchanger with twisted geometries for biogas process with manure slurry

Jingjing Chen, Mikael Risberg, Lars Westerlund, Urban Jansson, Xiaohua Lu, Changsong Wang and Xiaoyan Ji

Applied Energy, 2020, vol. 279, issue C, No S030626192031343X

Abstract: Heat-transfer enhancement in manure slurry is crucial for increasing the efficiency and production of biogas during anaerobic digestion in biogas plants. In this study, a novel heat exchanger with an optimal twisted geometry was developed based on the numerical screening of the twisted tubes with equilateral polygons, and experiments were conducted to validate the numerical results. It was observed that the SST k–ω model is more efficient than other turbulence models in representing the heat transfer performance of the twisted tubes, and the numerical model with a thermostatic wall can be used to reliably screen the twisted geometries. The twisted hexagonal tube has the optimal geometry, with enhancement capability of up to 1.4 times compared to that of the circular tube. The formation of high continuity regions with relatively strong heat-transfer rates along the heat-exchange wall is the main reason for the high performance during heat transfer. The external heating process was integrated in a full-scale biogas plant, and the model and algorithm were developed and validated with additional experiments to describe the overall performance of both conventional and screened optimal geometries under different conditions. It was observed that a profit equivalent to 39% of total production for a large-scale biogas plant can be achieved owing to energy conservation in external heating with the twisted hexagonal tubes.

Keywords: Heat-transfer enhancement; Manure slurry; Twisted hexagonal tubes; CFD; Energy conservation (search for similar items in EconPapers)
Date: 2020
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (2)

Downloads: (external link)
http://www.sciencedirect.com/science/article/pii/S030626192031343X
Full text for ScienceDirect subscribers only

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:eee:appene:v:279:y:2020:i:c:s030626192031343x

Ordering information: This journal article can be ordered from
http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/bibliographic
http://www.elsevier. ... 405891/bibliographic

DOI: 10.1016/j.apenergy.2020.115871

Access Statistics for this article

Applied Energy is currently edited by J. Yan

More articles in Applied Energy from Elsevier
Bibliographic data for series maintained by Catherine Liu ().