Simultaneous optimization of capacity and planned lead time in a two-stage production system with different customer due dates

Klaus Altendorfer and Stefan Minner

European Journal of Operational Research, 2011, vol. 213, issue 1, 134-146

Abstract: We consider a two-stage make-to-order manufacturing system with random demands, processing times, and distributed customer due dates. The work to each stage is released based on a planned lead time. A general approach to minimize total inventory holding and customer order tardiness cost is presented to find the optimal manufacturing capacities and planned lead times for each manufacturing stage. Expressions are derived for work-in process inventories, finished-goods-inventory and expected backorders under the assumption of a series of M/M/1 queuing systems and exponentially distributed customer required lead times. We prove that the distribution of customer required lead time has no influence on the optimal planned lead times whenever capacity is predefined but it influences the optimal capacity to invest into. For the simultaneous optimization of capacity and planned lead times we present a numerical study that shows that only marginal cost decreases can be gained by setting a planned lead time for the upstream stage and that a considerable cost penalty is incurred if capacity and planned lead time optimization are performed sequentially.

Keywords: Manufacturing; Queuing; Inventory; Investment; analysis (search for similar items in EconPapers)
Date: 2011
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (6)

Downloads: (external link)
http://www.sciencedirect.com/science/article/pii/S0377-2217(11)00217-7
Full text for ScienceDirect subscribers only

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:eee:ejores:v:213:y:2011:i:1:p:134-146

Access Statistics for this article

European Journal of Operational Research is currently edited by Roman Slowinski, Jesus Artalejo, Jean-Charles. Billaut, Robert Dyson and Lorenzo Peccati

More articles in European Journal of Operational Research from Elsevier
Bibliographic data for series maintained by Catherine Liu ().