Comparative thermodynamic analysis of an improved ORC process with integrated injection of process fluid

Jürgen Krail, Georg Beckmann, Florian Schittl and Gerhard Piringer

Energy, 2023, vol. 266, issue C

Abstract: In contrast to water-steam Rankine cycles, the ORC process uses organic working fluids. For working fluids of the dry class, a recuperator heat exchanger is frequently installed to increase the cycle efficiency. This paper analyses an improved ORC process with these features: A liquid working fluid stream is injected into the vapour flow between the high-pressure and the medium-pressure stage of the turbine. Furthermore, the recuperator is replaced by a spray condenser. The main objective is to increase efficiency with moderate changes in the process layout. A thermodynamic comparison of the improved process with a state-of-the-art ORC process is carried out by simulations and optimisations. A significant efficiency gain for the improved ORC process is obtained by a combination of the aforementioned features, mainly because of an increase of the mass flow in the economiser of the vapour generator (better heat utilization) and a corresponding mass flow in the medium stage of the turbine (additional power production). As a use case, waste heat utilization from a clinker cooler at a temperature level of 275 °C was simulated. The improved process would lead to a significant increase in the overall net efficiency by up to 14%, compared to a state-of-the-art ORC process.

Keywords: Waste heat recovery; Organic Rankine Cycle (ORC); Process simulation; Improved process design; Process efficiency (search for similar items in EconPapers)
Date: 2023
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Citations: View citations in EconPapers (2)

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Persistent link: https://EconPapers.repec.org/RePEc:eee:energy:v:266:y:2023:i:c:s0360544222032388

DOI: 10.1016/j.energy.2022.126352

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