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Load optimisation of cogeneration system via P-graph framework considering variable output-input ratios

Hong An Er, Siti Nor Azreen Ahmad Termizi, Fakhrony Sholahudin Rohman, Sharifah Rafidah Wan Alwi, Zainuddin Abd Manan, Jeng Shiun Lim, Peng Yen Liew, Raymond Girard Tan, Kathleen Aviso, John Frederick D. Tapia, Peoy Ying Lee and Michihisa Suzuki

Energy, 2025, vol. 326, issue C

Abstract: Load optimisation within the cogeneration system is crucial in enhancing energy efficiency. Instead of constructing the mathematical optimisation model or applying the commercial utility optimisation software with a licensing fee, this study proposes a holistic P-graph method to model and optimise the cogeneration system using the free and user-friendly software, P-graph Studio. To consider actual performance of unit operations, novel slope-constant element is introduced in the P-graph structure to adapt the variable output-input ratios in the form of linear performance model with non-zero constant. This overcomes the functionality of the conventional P-graph structure that only considers fixed output-input ratio. A case study of an industrial cogeneration system is optimised using the proposed P-graph method, resulting in 1.24 % reduction of operating cost and CO2 emission: equivalent to savings of RM 12,822,300/year and 4,300 tonnes CO2 emission/year. Two operating strategies are proposed to revise the optimal operating method by modifying the P-graph superstructure to ensure adequacy of the utility margin in meeting the potential maximum utility demand. The operating cost saving of 0.53 % is achieved after revision to meet both operational efficiency and reliability of the cogeneration system which results in savings of RM 5,454,900/year and 1,800 tonnes CO2 emission/year.

Keywords: RENKEI control; Load optimisation; Cogeneration; P-graph; Variable output-input ratios (search for similar items in EconPapers)
Date: 2025
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Persistent link: https://EconPapers.repec.org/RePEc:eee:energy:v:326:y:2025:i:c:s0360544225017906

DOI: 10.1016/j.energy.2025.136148

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