Design and Experiment of the Automatic Laying System for Rice Seedling Tray

Qiaojun Zhou, Xudong Xia, Jian Wang, Yun Zhou and Jianneng Chen
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Qiaojun Zhou: Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech University, Hangzhou 310018, China
Xudong Xia: Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech University, Hangzhou 310018, China
Jian Wang: Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech University, Hangzhou 310018, China
Yun Zhou: Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech University, Hangzhou 310018, China
Jianneng Chen: Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech University, Hangzhou 310018, China

Agriculture, 2021, vol. 11, issue 7, 1-21

Abstract: In the process of raising rice seedlings, it is necessary to manually place the seedling trays one by one in the seedling field, which is labor intensive and low in efficiency. In order to solve this problem, according to the actual conditions of the rice seedling field, this paper designs and develops an automatic rice tray laying system, which consists of a gantry truss moving unit, a tray laying trolley unit, a tray laying mechanism unit and a sensor control unit. Through the movement and timing coordination of the cams in the laying mechanism unit, four actions of holding, clamping, laying and restoring are designed to realize the orderly and automatic laying of the stacked seedling trays one by one. In order to meet the agronomic requirements of the horizontal and vertical spacing of seeding trays, especially the efficiency of rice tray laying, the control strategies of the key parts of the system were simulated, selected and optimized. For the longitudinal movement of the gantry truss, the cross-coupling control strategy is adopted to realize the detection and compensation correction of the synchronous position error of the two driving motors. As for the drive motor of the laying trolley and the laying mechanism, the optimized master-slave follow-up control method is adopted to improve the efficiency and accuracy. The results of simulation and field experiment show that when the tray trolley moves on the gantry truss at the speed of 7.5 cm/s, the gantry truss moves at the speed of 35 cm/s in the longitudinal direction, and when the height of the tray laying mechanism is 100 mm from the ground and the motor speed is 375 rpm, the horizontal spacing of the tray can be maintained at 25 ± 5 mm and the vertical spacing at 15 ± 5 mm. The efficiency of tray laying can be increased by 35.7%, up to 380 trays/h, meeting the technical requirements of mechanized field tray laying.

Keywords: rice seedling tray; automatic tray laying; cooperative control (search for similar items in EconPapers)
JEL-codes: Q1 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 (search for similar items in EconPapers)
Date: 2021
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