Optimizing the Design of Soil-Mixing Blade Structure Parameters Based on the Discrete Element Method
Huiling Ding,
Qiaofeng Wang,
Mengyang Wang,
Chao Zhang,
Han Lin,
Xin Jin (),
Haizhou Hong and
Fengkui Dang
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Huiling Ding: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Qiaofeng Wang: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Mengyang Wang: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Chao Zhang: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Han Lin: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Xin Jin: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Haizhou Hong: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Fengkui Dang: College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
Agriculture, 2025, vol. 15, issue 14, 1-24
Abstract:
A multi-parameter optimization-based design method for soil-mixing blades was proposed to address the issue of excessive straw residue in the seeding layer after maize straw incorporation. A discrete element model simulating the interaction between the soil-mixing blades, soil, and corn straw was established. The key structural parameters included the bending line angle ( α ), bending angle ( β ), side angle ( δ ), tangential edge height ( h ), and bending radius ( r ); the straw burial rate ( Y 1 ) and straw percentage in the seeding layer ( Y 2 ) were selected as evaluation indicators. Single-factor experiments determined the significance level ( p < 0.05) and the parameter range. A Box–Behnken response surface design, combined with analysis of variance (ANOVA), was employed to elucidate the influence patterns of the structural parameters and their interactions regarding straw burial performance. Multi-objective optimization yielded an optimal parameter combination: α = 55°, β = 100.01°, δ = 130°, h = 40.05 mm, and r = 28.67 mm. The simulation results demonstrated that this configuration achieved a Y 1 of 96.04% and reduced Y 2 to 35.25%. Field validation tests recorded Y 1 and Y 2 values of 96.54% and 34.13%, respectively. This study quantitatively elucidated the relationship between soil-mixing blade parameters and straw spatial distribution, providing a theoretical foundation for optimizing straw incorporation equipment.
Keywords: straw return; discrete element; soil-mixing blade; multi-parameter optimization; straw burial rate; straw percentage in the seeding layer (search for similar items in EconPapers)
JEL-codes: Q1 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 (search for similar items in EconPapers)
Date: 2025
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