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Design and Experimental Evaluation of a Pulsating Rubbing-Based Banana Fiber Extractor

Dong Liang, Shaojie Yu, Wei Fu, Yijun Shen (), Zeqin Yang, Wei Zeng and Ji Liu
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Dong Liang: Mechanical and Electrical Engineering College, Hainan University, Haikou 570228, China
Shaojie Yu: Mechanical and Electrical Engineering College, Hainan University, Haikou 570228, China
Wei Fu: Mechanical and Electrical Engineering College, Hainan University, Haikou 570228, China
Yijun Shen: State Key Laboratory of Marine Resources Utilization in South China Sea, Hainan University, Haikou 570228, China
Zeqin Yang: Mechanical and Electrical Engineering College, Hainan University, Haikou 570228, China
Wei Zeng: Mechanical and Electrical Engineering College, Hainan University, Haikou 570228, China
Ji Liu: Mechanical and Electrical Engineering College, Hainan University, Haikou 570228, China

Agriculture, 2025, vol. 15, issue 16, 1-17

Abstract: Banana fiber, as a naturally biodegradable material, exhibits excellent mechanical properties and considerable application potential. However, conventional rotary blade scraping extractors often cause significant fiber damage during extraction, thereby reducing fiber quality. To enhance fiber integrity and extraction efficiency, this study developed a pulsating rubbing-based banana fiber extractor. The device comprises a rubbing device with two grass-textured belts and a pulsating pressing device driven by a cam mechanism. Through the synergistic action of periodic pressing and rubbing, flexible fracture of banana stems and efficient fiber separation are achieved. The fiber extraction process was simulated using the RecurDyn rigid–flexible coupling analysis method to verify the dynamic behavior of stem slices during rubbing. Structural parameters were optimized based on the Box–Behnken experimental design, with 17 groups of tests conducted, each repeated three times and averaged. The results indicated that, when the spring outer diameter was 30 mm, the feeding interval of stem slices was 4 s, and the clamping angle between the stem slices and the rubbing belts was 90°, the fiber extraction rate reached 61.35%, the impurity rate was 9.01%, and the integrity rate was 96.22%. These findings verify the feasibility of the equipment structure and process parameters, achieve a favorable balance between extraction efficiency and fiber quality, and provide a novel technical pathway and equipment support for the high-value utilization of banana stem resources.

Keywords: banana fiber; Box–Behnken design; fiber extraction; pulsating pressing; rubbing (search for similar items in EconPapers)
JEL-codes: Q1 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 (search for similar items in EconPapers)
Date: 2025
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