Design and Experimental Analysis of a Grinding Disc Buckwheat Dehulling Machine

Ning Zhang, Wang Li, Lihong Li and Decong Zheng ()
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Ning Zhang: College of Agricultural Engineering, Shanxi Agricultural University, Jinzhong 030801, China
Wang Li: College of Agricultural Engineering, Shanxi Agricultural University, Jinzhong 030801, China
Lihong Li: Hangzhou Dianzi University Information Engineering College, Hangzhou 311305, China
Decong Zheng: College of Agricultural Engineering, Shanxi Agricultural University, Jinzhong 030801, China

Agriculture, 2025, vol. 15, issue 16, 1-23

Abstract: Buckwheat is a highly nutritious coarse grain crop, yet its industrial processing has long faced two major challenges: the low whole-kernel rate of domestic dehullers and the poor local adaptability of imported equipment. To address these problems, a novel grinding disc-type dehulling machine was developed, featuring upper and lower discs with alternating deep–shallow composite textures to reduce kernel breakage and improve whole kernel rate. A 0–10 mm adjustable gap mechanism was incorporated to suit different buckwheat varieties and particle sizes, enhancing dehulling efficiency. Buckwheat grains were classified into four size ranges: 4.0–4.5 mm, 4.5–5.0 mm, 5.0–5.3 mm, and 5.3–5.7 mm. For all sizes, the optimal rotational speed was 12 r/min, with corresponding optimal gaps of 2.53 mm, 2.80 mm, 3.20 mm, and 3.40 mm, respectively. The whole-kernel rates under these conditions were 32.9%, 37.5%, 45.6%, and 55.1%, respectively, all above 30%, showing substantial improvement. For the 4.5–5.0 mm fraction, orthogonal tests revealed that a small gap (2.859 mm) achieved a dehulling rate of 89.9% and a whole-kernel rate of 38.03%, making it suitable for mass production. A larger gap (3.288 mm) combined with secondary dehulling increased the cumulative whole kernel rate to 50.26%, which is advantageous for producing high value-added products. The novel grinding disc structure balanced frictional and compressive forces on kernels, while the adjustable gap design improved adaptability. Combined with size classification and parameter optimization, this approach provides precise processing schemes for various buckwheat varieties and offers both theoretical and practical value for industrial application.

Keywords: buckwheat; grinding disc; whole kernel rate; dehulling (search for similar items in EconPapers)
JEL-codes: Q1 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 (search for similar items in EconPapers)
Date: 2025
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