Ending Inventory Valuation in Multiperiod Production Scheduling

Marshall Fisher (), Kamalini Ramdas () and Yusheng Zheng
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Marshall Fisher: Operations and Information Management Department, The Wharton School, University of Pennsylvania, Philadelphia, Pennsylvania 19104
Kamalini Ramdas: Darden Graduate School of Business Administration, University of Virginia, Charlottesville, Virginia 22906-6550

Management Science, 2001, vol. 47, issue 5, 679-692

Abstract: When making lot-sizing decisions, managers often use a model horizon T that is much smaller than any reasonable estimate of the firm's future horizon. This is done because forecast accuracy deteriorates rapidly for longer horizons, while computational burden increases. However, what is optimal over the short horizon may be suboptimal over the long run, resulting in errors known as end-effects. A common end-effect in lot-sizing models is to set end-of-horizon inventory to zero. This policy can result in excessive setup costs or stock-outs in the long run. We present a method to mitigate end-effects in lot sizing by including a valuation term V(I T ) for end-of-horizon inventory I T , in the objective function of the short-horizon model. We develop this concept within the classical EOQ modeling framework, and then apply it to the dynamic lot-sizing problem (DLSP). If demand in each period of the DLSP equals the long-run average demand rate, then our procedure induces an optimal ordering policy over the short horizon that coincides with the long-run optimal ordering policy. We test our procedure empirically against the Wagner-Whitin algorithm and the Silver Meal heuristic, under several demand patterns, within a rolling horizon framework. With few exceptions, our approach significantly outperforms the other approaches tested, for modest to long model horizons. We discuss applicability to more general lot-sizing problems.

Keywords: End Effects; Dynamic Lot Sizing; Ending Inventory Valuation (search for similar items in EconPapers)
Date: 2001
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Citations: View citations in EconPapers (22)

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