A 3D printable alloy designed for extreme environments

Timothy M. Smith (), Christopher A. Kantzos, Nikolai A. Zarkevich, Bryan J. Harder, Milan Heczko, Paul R. Gradl, Aaron C. Thompson, Michael J. Mills, Timothy P. Gabb and John W. Lawson
Additional contact information
Timothy M. Smith: NASA Glenn Research Center
Christopher A. Kantzos: NASA Glenn Research Center
Nikolai A. Zarkevich: NASA Ames Research Center
Bryan J. Harder: NASA Glenn Research Center
Milan Heczko: The Ohio State University
Paul R. Gradl: NASA Marshall Space Flight Center
Aaron C. Thompson: HX5 LLC
Michael J. Mills: The Ohio State University
Timothy P. Gabb: NASA Glenn Research Center
John W. Lawson: NASA Ames Research Center

Nature, 2023, vol. 617, issue 7961, 513-518

Abstract: Abstract Multiprincipal-element alloys are an enabling class of materials owing to their impressive mechanical and oxidation-resistant properties, especially in extreme environments1,2. Here we develop a new oxide-dispersion-strengthened NiCoCr-based alloy using a model-driven alloy design approach and laser-based additive manufacturing. This oxide-dispersion-strengthened alloy, called GRX-810, uses laser powder bed fusion to disperse nanoscale Y2O3 particles throughout the microstructure without the use of resource-intensive processing steps such as mechanical or in situ alloying3,4. We show the successful incorporation and dispersion of nanoscale oxides throughout the GRX-810 build volume via high-resolution characterization of its microstructure. The mechanical results of GRX-810 show a twofold improvement in strength, over 1,000-fold better creep performance and twofold improvement in oxidation resistance compared with the traditional polycrystalline wrought Ni-based alloys used extensively in additive manufacturing at 1,093 °C5,6. The success of this alloy highlights how model-driven alloy designs can provide superior compositions using far fewer resources compared with the ‘trial-and-error’ methods of the past. These results showcase how future alloy development that leverages dispersion strengthening combined with additive manufacturing processing can accelerate the discovery of revolutionary materials.

Date: 2023
References: Add references at CitEc
Citations: View citations in EconPapers (1)

Downloads: (external link)
https://www.nature.com/articles/s41586-023-05893-0 Abstract (text/html)
Access to the full text of the articles in this series is restricted.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:nat:nature:v:617:y:2023:i:7961:d:10.1038_s41586-023-05893-0

Ordering information: This journal article can be ordered from
https://www.nature.com/

DOI: 10.1038/s41586-023-05893-0

Access Statistics for this article

Nature is currently edited by Magdalena Skipper

More articles in Nature from Nature
Bibliographic data for series maintained by Sonal Shukla () and Springer Nature Abstracting and Indexing ().