Instant flow distribution network optimization in liquid composite molding using deep reinforcement learning

Martin Szarski and Sunita Chauhan ()
Additional contact information
Martin Szarski: Monash University
Sunita Chauhan: Monash University

Journal of Intelligent Manufacturing, 2023, vol. 34, issue 1, No 9, 197-218

Abstract: Abstract Carbon fibre reinforced plastic (CFRP) manufacturing cycle time is a major driver of production rate and cost for aerospace manufacturers. In vacuum assisted resin transfer molding (VARTM) where liquid thermoset resin is infused into dry carbon reinforcement under vacuum pressure, the design of a resin distribution network to minimize fill time while ensuring the preform is completely full of resin is critical to achieving acceptable quality and cycle time. Complex resin distribution networks in aerospace composites increase the need for quick, optimized virtual design feedback. Framing the problem flow media placement in terms of reinforcement learning, we train a deep neural network agent using a 3D Finite Element based process model of resin flow in dry carbon preforms. Our agent learns to place flow media on thin laminates in order to avoid resin starvation and reduce total infusion time. Due to the knowledge the agent has gained during training on a variety of thin laminate geometries, when presented with a new thin laminate geometry it is able to propose a good flow media layout in less than a second. On a realistic aerospace part with a complex 12-dimensional flow media network, we demonstrate our method reduces fill time by 32% when compared to an expert designed placement, while maintaining the same fill quality.

Keywords: Textile composites; Finite element analysis (FEA); Resin transfer moulding (RTM); Machine Learning; Optimization (search for similar items in EconPapers)
Date: 2023
References: View references in EconPapers View complete reference list from CitEc
Citations:

Downloads: (external link)
http://link.springer.com/10.1007/s10845-022-01990-5 Abstract (text/html)
Access to the full text of the articles in this series is restricted.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:spr:joinma:v:34:y:2023:i:1:d:10.1007_s10845-022-01990-5

Ordering information: This journal article can be ordered from
http://www.springer.com/journal/10845

DOI: 10.1007/s10845-022-01990-5

Access Statistics for this article

Journal of Intelligent Manufacturing is currently edited by Andrew Kusiak

More articles in Journal of Intelligent Manufacturing from Springer
Bibliographic data for series maintained by Sonal Shukla () and Springer Nature Abstracting and Indexing ().