 Machine learning to determine the main factors affecting creep rates in laser powder bed fusionSalomé Sanchez,
Divish Rengasamy,
Christopher J. Hyde (),
Grazziela P. Figueredo and
Benjamin Rothwell
Journal of Intelligent Manufacturing, 2021, vol. 32, issue 8, No 18, 2353-2373 Abstract: Abstract There is an increasing need for the use of additive manufacturing (AM) to produce improved critical application engineering components. However, the materials manufactured using AM perform well below their traditionally manufactured counterparts, particularly for creep and fatigue. Research has shown that this difference in performance is due to the complex relationships between AM process parameters which affect the material microstructure and consequently the mechanical performance as well. Therefore, it is necessary to understand the impact of different AM build parameters on the mechanical performance of parts. Machine learning (ML) models are able to find hidden relationships in data using iterative statistical analyses and have the potential to develop process–structure–property–performance relationships for manufacturing processes, including AM. The aim of this work is to apply ML techniques to materials testing data in order to understand the effect of AM process parameters on the creep rate of additively built nickel-based superalloy and to predict the creep rate of the material from these process parameters. In this work, the predictive capabilities of ML and its ability to develop process–structure–property relationships are applied to the creep properties of laser powder bed fused alloy 718. The input data for the ML model included the Laser Powder Bed Fusion (LPBF) build parameters used—build orientation, scan strategy and number of lasers—and geometrical material descriptors which were extracted from optical microscope porosity images using image analysis techniques. The ML model was used to predict the minimum creep rate of the Laser Powder Bed Fused alloy 718 samples, which had been creep tested at $$650\,^\circ $$ 650 ∘ C and 600 MPa. The ML model was also used to identify the most relevant material descriptors affecting the minimum creep rate of the material (determined by using an ensemble feature importance framework). The creep rate was accurately predicted with a percentage error of $$1.40\%$$ 1.40 % in the best case. The most important material descriptors were found to be part density, number of pores, build orientation and scan strategy. These findings show the applicability and potential of using ML to determine and predict the mechanical properties of materials fabricated via different manufacturing processes, and to find process–structure–property relationships in AM. This increases the readiness of AM for use in critical applications. Keywords: Machine learning; Creep; Additive manufacturing; Nickel superalloy; Predictability; Process–structure–property relationship (search for similar items in EconPapers) Downloads: (external link) Related works: Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text Persistent link: https://EconPapers.repec.org/RePEc:spr:joinma:v:32:y:2021:i:8:d:10.1007_s10845-021-01785-0 Ordering information: This journal article can be ordered from DOI: 10.1007/s10845-021-01785-0 Access Statistics for this article Journal of Intelligent Manufacturing is currently edited by Andrew Kusiak More articles in Journal of Intelligent Manufacturing from Springer |
Is your work missing from RePEc? Here is how to contribute.
Questions or problems? Check the EconPapers FAQ or send mail to .
EconPapers is hosted by the
School of Business at Örebro University.